Plastic Profiles

Custom Profile

The plastic extrusion process is one of the most popular production methods used by manufacturers of high quality and exceptional plastic products. ACE, Absolute Custom Extrusions, is an industry leader in the creation, design, and production of the highest quality extruded plastic profiles. We are known throughout the industry for our extraordinary attention to detail and technologically perfected manufacturing methods.

What is a Plastic Profile?

The term ‘profile’ refers to the distinct appearance of the cross-sectional shape that is visible as the product leaves the extrusion die. The precision engineering of these plastic profiles makes the determination of their resilience, durability, and applicability. ACE Extrusions uses its exclusive methods to perfect and design plastic profiles that have extraordinary tolerance and stability, critical factors in the extrusion part production process.

There are several factors that have to be considered when deciding on your preference for plastic profiles. ACE Extrusions can easily manufacture high tolerance sturdy profiles at 1/8" (0.317 cm) to 6" (15.24 cm) with wall thicknesses of 030" (0.076 cm) to 0.250" (0.635 cm) using the highest quality materials that include, ABS (Acrylonitrile Butadiene Styrene), HIPS (High Impact Polystyrene), and Rigid and Flexible PVC (Poly Vinyl Chloride).

Plastic Profile Materials

The key factor when producing any plastic product is the quality of the materials and their ability to meet the expectations of an application. In the 35 years that ACE Extrusions has been producing our industry leading products, we have developed the exceptional ability for selecting high quality plastic materials designed to exactly match our customer’s requirements and specifications, an essential and necessary part of our strong and lasting business partnerships.

The team of engineers at ACE Extrusions selects plastic materials, carefully matching the requirements of each project. Every piece of plastic material we use is capable of extreme heat resistance, able to withstand pressure tolerances, is chemical resistant, durable, has dimensional stability, and meets cost specifications. It is our experience and dedication to the right materials for the job that has made us stand out from our competitors.

ACE Extrusions realizes that not every job fits conveniently into standard shapes and sizes. Though there may be a wide assortment of on hand standard plastic profiles, they may not necessarily meet the requirements of your project. Those types of problems are what our team of experts are ready to solve. ACE Extrusions can develop, engineer, and produce any custom profile design using the finest engineering software and technological techniques. We will work with you to make your vision a reality and guarantee your satisfaction.

Profile Design and Engineering

ACE develops custom profile designs using CAD modeling, precision tooling, and controlled extrusion methods. The engineering team evaluates dimensional requirements, load conditions, and installation environments to determine the appropriate material and geometry. Profiles can be produced with features such as channels, flanges, snap fits, or sealing edges depending on the application.

Dimensional ranges typically include widths from 1/8" to 6" and wall thicknesses from 0.030" to 0.250". These parameters support lightweight components, structural reinforcements, protective edging, and functional trim used across multiple industries.

Material Options for Plastic Profiles

Material selection influences performance, longevity, and compatibility with downstream processes. ACE offers profiles produced from ABS, HIPS, rigid PVC, flexible PVC, and other thermoplastics based on project requirements. These materials support applications involving impact resistance, temperature variation, chemical exposure, or repeated handling.

Each material is evaluated for stability, forming behavior, and cost alignment. ACE’s experience in matching material properties to application needs helps ensure consistent performance across production runs.

Custom Profile Production

Many projects require shapes that fall outside standard catalog offerings. ACE develops custom tooling and extrusion setups to support unique geometries, specialty features, or tight dimensional requirements. The team collaborates with customers during design, prototyping, and production to ensure the final profile meets installation, assembly, and performance expectations.

Custom profiles can be produced in continuous lengths, cut to size sections, or packaged to support automated assembly lines.

FAQ

What Information Is Needed to Start a Custom Profile Project?

Most projects begin with a drawing, sample, or dimensional outline. ACE reviews geometry, material requirements, and application conditions to determine tooling and production parameters.

Can ACE Produce Profiles in Both Rigid and Flexible Materials?

Yes. Profiles can be manufactured from rigid or flexible thermoplastics depending on the required stiffness, impact resistance, or bend radius.

How Are Tolerances Managed During Extrusion?

ACE uses controlled extrusion parameters, calibrated tooling, and continuous monitoring to maintain dimensional consistency across long production runs.

Does ACE Support Prototyping Before Full Production?

Prototyping is available for custom profiles that require validation before scaling. This helps confirm fit, function, and material performance.

ACE Extrusions is waiting to take on the challenge of your project with our dedicated team of experts and the right materials. Think of ACE Extrusions when your project demands the best in plastic extrusion profiles.

Please contact your ACE sales representative at 414-332-8133 or email to discuss products and services. Or fill out the Request For Quote form below.

Shaping the World with Plastic Extrusions for Over 35 Years